ソリューション

自動化および製造

RFID 技術で産業用製造工程を合理化

RFID で最適化された製造オートメーション

RFID タグは、製品とともにデータを移動させ、製造工程のライフサイクルを移動するにつれて、情報を追加することができます。 このタグは、製造装置の実績と修理履歴を監視することもできます。 これにより、最適化と意思決定の両方の取り組みを後押しし、より高い投資収益率を実現します。

カスタマイズされたソリューションを提供する自動製造技術

HID は、ゴルフボールから石油・ガス探査用のドリルパイプ、医療機器のトレイ、さらにはタイヤまで、あらゆるものに最適な性能を発揮するカスタマイズされた組み込みソリューションを生み出しています。

HID は、さまざまな産業において、世界中で何百万ものタグを製造・販売してきました。

次のような質問を自分に投げかけてみてください:

  • 資産は金属ですか、プラスチックですか、それとも木材ですか?
  • 資産は、高温にさらされる用途や過酷な環境で使用されていますか?
  • 既存のソフトウェアとの統合や、ビジネス要件を満たす完璧なインプリメンテーションプランニングをお考えですか?

RFID タグは、プラスチック金型の製造工程においても、製造段階で、ほぼすべての表面に簡単に埋め込むことができます。 さらにこのタグは、石油掘削装置から化学プラントなど、最も過酷な環境でも動作できます。

また、RFID リーダー、配置や設定を含むアンテナ、その他 RFID ハードウェアとハードウェアシステム設計も提供します。

car factory assembly line
person working in factory

製造能力における RFID

近年、製品製造は大規模なデジタル変革を遂げています。 製品はプレス機で打ち抜かれ、組立ラインに送られるだけではありません。 それぞれの部品が独自の材料で作られ、特定の要件を満たし、品質保証に合格するために、市場に出る前にすべての部品を共に動作するように統合し、同化させたものです。

これらの部品に RFID 技術を組み込むと、新次元の自動化、追跡、製造の透明性が実現されます。 業界にとらわれず、マルチに対応する RFID 機能には、次のものが含まれます:

  • 製品ライフサイクル管理プロセスを通過しながら、製品コンポーネントおよび製品全体に対してのトレーサビリティを実現
  • RFID センサーが機器の故障を事前に予測するため、製造機器のダウンタイムを削減できる
  • RFID 対応製品・部品から得られるデータによる最適な意思決定に基づいて、新製品や更新製品をいち早く市場に投入できるため、投資収益率が向上する
  • RFID 対応製品は、将来の製品改善や最適なフィールドサービス情報のための、貴重な IoT データを提供できるため、顧客満足度が向上する
  • RFID センサーとタグが提供するリアルタイムのデータ分析から、自動製造オペレーションを最適化

RFID オートメーションの主な機能

HID のタグは、ほとんどの製造業やサプライチェーンの自動化ニーズに最適です。 また、HID は特殊な要件に対応したタグを作成する、カスタムデザインサービスも提供しています。 私たちにお任せください。

frequency icon

周波数範囲

標準的なすべての周波数範囲に対応。
lightning icon

耐久性

過酷な用途に持ちこたえる耐久性。
metal drill icon

金属でも動作

金属環境との相性が良い。
fire icon

過酷な環境

極端な温度、炎、過酷な化学物質、大量生産工場や輸送中の手荒な扱いに対して耐性があります。
Stylized hexagon icon

ブランディング可能

市場での独自の位置づけをサポートするために、パートナーのロゴを刻印することが可能です。

ワイヤレスによる状態監視

リアルタイムの予知保全は、計画外のダウンタイムを防ぐのに役立ちますが、その分コストがかかります。 ワイヤレスによる状態監視は、重要な産業機器だけでなく、工場全体の生産設備のフリートにも取り付けられる遠隔監視センサー技術を活用することで、その費用を軽減することができます。

動画:HID による状態監視

よくある質問

1. RFID Meaning

Radio Frequency Identification (RFID) refers to a wireless system comprised of two components: tags and readers. The reader is a device that has one or more antennas that emit radio waves and receive signals back from the RFID tag.

2. What are RFID Tags?

RFID Tags are small objects that contain a chip and an antenna for wireless identification of the objects they are attached to (or embedded in) with the help of an RFID reader. Unlike barcode technology, RFID tags do not require line of sight from the tag to the reader and support read/write functionality. Most RFID tags are passive, which means they work maintenance-free, without battery power, for many years. Read the HID Global Industrial RFID & BLE Tags: What to Use When white paper to see examples of distinct types of RFID tags.

3. How Does RFID Tag Technology Work?

There are 2 main types of RFID tags: “passive” and “active.”

  • Passive RFID tags are powered by a stationary or mobile RFID reader that emits an electromagnetic field. The tag’s antenna harvests energy from this field to release a signal to the reader. The frequency of the reader must match the frequency of the tag. For passive tags, there are low-, high- and ultra-high frequencies standardized (LF, HF, UHF).
  • Active RFID tags use a battery to broadcast via BLE (Bluetooth Low Energy) or WiFi.
4. Can an RFID Reader Read Multiple Tags?

Some low frequency (LF) readers are designed to read only one tag at a time, e.g. the ID of a single cow, sheep or other livestock’s ear-tag. High Frequency (HF) and especially Ultra High Frequency (UHF) readers are designed to read multiple RFID tags concurrently, e.g. a stack of tagged books or a pallet of goods moving through a reader gate.

5. What Do RFID Tags Cost?

The least expensive RFID tags typically cost a few cents and are like sticky labels. Often tags like these are used for retail or logistics applications and are meant for one-time use in non-rugged environments. Depending on the tag’s required RFID chip capabilities, memory size, durability to survive flames, impact, freezing, direct sun, chemicals etc. and the type of tag, cost may go up to a few USD. Active tags with a battery are more expensive than passive tags.

6. Where Can I Buy RFID Tags?

RFID tags for end users are sold by system integrators of HID Global. Use the HID partner locator to find a sales partner in your region. If you are an HID Partner, you may buy tags at the HID Global Web Shop.

7. What are the Common Problems with RFID Tags?

Passive RFID tags are maintenance-free and generally robustly built. Problems most typically arise in the form of poor readability from a longer distance. Additionally, environmental factors like metal or water located near the tag can cause difficulty in the tag being read. Read the Adhesive Tag Fixation: How to Bond RFID Tags white paper for tips & tricks on how to best mount an RFID tag.

  • Metal: Most RFID tags experience reduced performance when used near metal. A tag placed directly on a metal surface will likely not read at all. There are RFID tags that have been specifically designed for use on or near metal. These tags typically have a special housing which provides a gap of controlled thickness between the tag antenna and the metal surface or have a built-in metal foil and are tuned to optimized performance near metal.
  • Proximity: RFID tags placed too closely can interfere with each other. This is especially true for UHF tags. There are minimum spacing guidelines for each type of tag that must be followed to ensure proper functioning.
  • Water and moisture: The majority of tags are physically unaffected by water, however, the read range of some tags diminishes significantly in the presence of moisture. As a rule, the higher the frequency, the more likely the read-range will be impacted by moisture. While LF read range is essentially unaffected by water, UHF read range is strongly reduced while the tag is wet.
  • Fixation: There are multiple ways to affix tags to surfaces, and it is important to choose the right method for the application. It is important to ensure maximum contact between the tag and the surface. This is especially important for adhesive fixation. Maximum contact will help to ensure that the tag remains in place when exposed to mechanical shock and vibration.
8. What is the RFID Tag Format for Data?

In general, an RFID Tag represents memory that can be written in any data format. Some chips are more capable than others, e.g. by providing a file system or reserved memory areas for certain standardized pieces of data. Many proprietary formats exist on the market, but there are also some standardized formats that allow interoperability between RFID tags, readers and applications from different vendors. Some public data format examples would be:

  • 64-bit UID – LF Tags – typically read-only
  • ISO/IEC 11784/11785 (FDX-B) – LF Tags - Animal ID
  • EN 14803 – LF Tags – Waste Management
  • NDEF – HF NFC Tags – defined by NFC Forum
  • EPC – RAIN UHF Tags – defined by GS1
9. What are Typical RFID Tag Form Factors?

RFID tags can come in various form factors depending on use case, fixation and requirements for robustness of the RFID device. Typical form factors include:

  • Sticky label or dry inlay
  • Glass capsule
  • Disc (coin shape with hole)
  • Rectangular block (often with screw holes or steel ring to weld)
  • ISO card
  • Special form factors e.g. with built-in cable tie, tamper protection, keyfob, etc.

Find out more about various form factors and see examples on our HID Tag Selector page.

10. What are the Advantages of RFID Tags and Chips?

Advantages of passive RFID tags are typically compared to alternative technologies like barcode or QR-code. The main advantages compared to other technologies are:

  • Line of sight is not required to read the tags; they may be embedded or dirty and still function correctly
  • Supports read/write of data as opposed to read-only
  • Large memory (up to 32KB)
  • Optional cryptographic or password-based security
  • Long reading distance of several m/ft (UHF)
  • Ability to read multiple tags at once, e.g. an entire pallet of goods

See the white paper Top 7 Considerations to Choose the Right RFID Tag for more details.

11. What is the Distance/Range of RFID Tags?

RFID reading distance depends on several factors including:

  • Size of the tag’s antenna
  • Tag chip
  • Tags orientation in the reader field
  • Strength of the reader field
  • Environmental factors like metal, water or other material around the tag
  • LF, HF and UHF near-field tags typically have a reading distance of ~1 ft (30 cm).
  • UHF far-field tags typically have a reading distance of several m/ft but are strongly dependent on the environment.
  • NFC Tags (HF) are designed for near-field communication with a smartphone or similar device and typically have a reading distance of ~1 in (2 cm).
12. RFID Tag Uses

RFID tags are typically used to uniquely identify the item to which they are attached or embedded. The use cases are extremely diverse, supporting anything that is a physical object. The common denominator of all RFID tag use cases are:

  • Improved inventory speed and accuracy
  • No human error
  • Optimized logistics workflow of handling an item
  • Contactless payment
  • Access control
13. Where are RFID Tags Used and Who Uses Them?

RFID tags are used whenever a physical object needs to be uniquely identified in a quick and reliable way. Applications are very broad and are constantly expanding. Some main areas of RFID tag use today are:

  • Animal identification (pets, livestock, lab animals)
  • Contactless access control systems
  • Contactless payments
  • Electronic passports and citizen ID cards
  • Retail logistics
  • Automation & manufacturing
  • Returnable transport Items
  • Commercial laundry
  • Medical and health equipment
  • Waste management
14. What are NFC Tags?

NFC (Near Field Communication) tags are passive, high-frequency (HF) RFID tags that contain a NFC Data Exchange Format (NDEF) compliant data structure as defined by the NFC Forum. NDEF data, like a URL or contact, is understood by any NFC compliant reader device, such as a mobile phone, without requiring an extra API. See the white paper The Power of Choice: From Standard NFC to Secure Solutions for more detailed information.

15. NFC Tag Uses
  • NFC tags are often used as a convenient replacement of a QR code, and simply host a URL that is opened when the tag is tapped with an NFC phone.
  • NFC tags may also host other information such as contacts, images, actions or phone numbers.
  • Public transport tickets may be NFC tags.
  • Secure NFC tags like the HID Trusted Tag open up new proof-of-presence use cases for guard tours, electronic visit verification, or service records.

関連製品

HID® IN Tag™ RFID タグHID® IN Tag™ RFID タグ高性能 RFID ディスクHID IQ Pro ラベル RFID タグHID IQ Pro ラベル RFID タグ過酷な環境にも対応できる、ウェーハ薄型 UHF RFID タグHID IronTag UHF タグHID IronTag UHF タグ耐燃性オンメタル UHF トランスポンダ

関連文書

Case Study: Gitterbox Tagging Case Studies Case Study: Gitterbox Tagging Automation and Manufacturing Solutions Brochure Brochures Automation and Manufacturing Solutions Brochure HID Case Study: Automobile Engine Tracking Pilot Case Studies HID Case Study: Automobile Engine Tracking Pilot

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